Distance - Rotating Equipment: Selection, Applications, Operation, Troubleshooting, and Maintenance (1.8 CEUs)
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Looking for professional development but do not have the time to take off from work?
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Looking for refresher course on specific engineering topics and cannot find an intensive course to serve your needs?
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This may be your ideal Professional Development course!
Find out more on how the Professional Development Distance Program may work for you - Click here
Duration:
This course is approximately 4-5 weeks in duration.
Learning Method:
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The PDDP program is more of a self-guided learning style.
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You are required to read the notes and materials given, complete the follow-up assignments on your own, send in your questions prior to your 1 hour webinar meeting (if required) and be involved in live discussion via the internet.
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Once you have completed the course, you will receive a certificate of completion
Objective
This seminar will provide a comprehensive understanding of the various types of rotating equipment including centrifugal pumps, centrifugal and axial compressors, and motors. This seminar will focus on maximizing the efficiency, reliability, and longevity of this equipment by providing an understanding of the characteristics, selection criteria, common problems and repair techniques, preventive and predictive maintenance.
This seminar will provide the following information for all rotating equipment:
- Basic Design
- Specification
- Selection Criteria
- Sizing Calculations
- Enclosures and Sealing Arrangements
- Codes and Standards
- Common Operational Problems
- All Diagnostics, Troubleshooting, Testing, and Maintenance
Who Should Attend
- Engineers of all disciplines
- Managers
- Technicians
- Maintenance personnel
- Other technical individuals
Seminar Learning Outcomes
- Equipment Operation: Gain a thorough understanding of the operating characteristics of rotating equipment
- Equipment Diagnostics and Inspection: Learn in detail all the diagnostic techniques and inspections required for critical components of rotating equipment
- Equipment Testing: Understand thoroughly all the tests required for the various types of rotating equipment
- Equipment Maintenance and Troubleshooting: Determine all the maintenance and troubleshooting activities required to minimize the downtime and operating cost of rotating equipment
- Equipment Repair and Refurbishment: Gain a detailed understanding of the various methods used to repair and refurbish rotating equipment
- Efficiency, Reliability, and Longevity: Learn the various methods used to maximize the efficiency, reliability, and longevity of rotating equipment
- Equipment Sizing: Gain a detailed understanding of all the calculations and sizing techniques used for rotating equipment
- Design Features: Understand all the design features that improve the efficiency and reliability of rotating equipment
- Equipment Selection: Learn how to select rotating equipment by using the performance characteristics and selection criteria that you will learn in this seminar
- Equipment Enclosures and Sealing Methods: Learn about the various types of enclosures and sealing arrangements used for rotating equipment
- Equipment Commissioning: Understand all the commissioning requirements for rotating equipment
- Equipment Codes and Standards: Learn all the codes and standards applicable for rotating equipment
- Equipment Causes and Modes of Failure: Understand the causes and modes of failure of rotating equipment
- System Design: Learn all the requirements for designing different types of rotating equipment
The instructor relies on a highly interactive training method to enhance the learning process. This method ensures that all the delegates gain a complete understanding of all the topics covered. The training environment is highly stimulating, challenging, and effective because the participants will learn by case studies which will allow them to apply the material taught to their own organization.
- “POWER PLANT EQUIPMENT OPERATION AND MAINTENANCE GUIDE” published by McGraw-Hill in 2012 (800 pages)
The PDDP Distance Education program works as follows:
Once you register for this course, you will be sent a login username and password for our online distance website.
You will receive the course notes in hard copy through the online website, you will receive a set of notes each week covering the course material.
A one hour video-conference session will be conducted by your instructor each week (if required). The objective of this session is to assist in solving the assignments, as well as answer student questions that should be sent to instructor early enough prior to the meeting time. In addition with being able to communicate with the instructor, you will also be able to communicate with other students in the same class and watch their questions being answered as well. (A high speed internet connection is strongly recommended for this feature).
Each set of exercises can be completed and submitted by the indicated date and your completed exercise will be marked online and and returned by your instructor.
To gain the most from your course, it is highly recommended that you participate fully in all discussions and exercises. Please remember that each course has a form of quiz or exercise at the end to test your understanding of the material. You will be informed of these dates when you receive the course schedule.
*Course commencement date is subject to instructor availability.
Philip Kiameh
- Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition, (800 pages), McGraw-Hill, New York, October 2011.
- Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003.
- Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2012.
- Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto, University of Toronto Custom Publishing (1999).
- Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto, University of Toronto Custom Publishing (1999).
- The first "Excellence in Teaching" award offered by the Professional Development Center at University of Toronto (May, 1996).
- The "Excellence in Teaching Award" in April 2007 offered by TUV Akademie (TUV Akademie is one of the largest Professional Development centre in world, it is based in Germany and the United Arab Emirates, and provides engineering training to engineers and managers across Europe and the Middle East).
- Awarded graduation “With Distinction” from Dalhousie University when completed Bachelor of Engineering degree (1983).
- Entrance Scholarship to University of Ottawa (1984).
- Natural Science and Engineering Research Counsel (NSERC) scholarship towards graduate studies – Master of Applied Science in Engineering (1984 – 1985).
- Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
- Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics Cavitation, and Net positive Suction Head
- Maintenance Recommended for Centrifugal Pumps
- Vibration Analysis and Predictive Maintenance
- Centrifugal Pump Mechanical Seals, Basic Components, Seal balance, Face Pressure, Pressure-Velocity, Power Consumption, Temperature Control
- Seal Lubrication/Leakage, Single Inside Pusher Seal, Classification of Seals by Arrangements, Classifications of Seals by Design, Materials of Construction
- Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment, Gland Plates and Piping Arrangements
- Installation and Troubleshooting of Mechanical Seals
- Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
- Troubleshooting of Centrifugal Pumps
- Water Hammer
- Bearings
- Used Oil Analysis
- Pump Selection
- Pumping System Calculations
- Diagnostics of Pumping Systems
- Pump Drivers
- Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
- Compressor Polytropic Efficiency and Power Requirements
- Compressor Volumetric Flow Rate and Volumetric Efficiency
- Dynamic Compressors (Centrifugal and Axial)
- Compressor Performance Measurement
- Receivers, Compressor Control, and Compressor Unloading Systems
- Preventive Maintenance and Housekeeping
- Dynamic Compressor Technology
- Centrifugal and Axial Compressors
- Simplified Equations for Determining the Performance of Dynamic Compressors
- Centrifugal Compressors –Components, Performance Characteristics, Balancing, Surge Prevention Systems and Testing
- Choking, and Anti-Choking Systems
- Compressor Auxiliaries, Off-Design Performance, Stall, and Surge
- Dynamic Compressors Performance
- Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems
- Compressor Seal Systems
- Gas Seals, Liquid Seals, Liquid Bushing Seals, Contact Seals, Restricted Bushing Seals, Seal Liquid leakage System
- Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings
- Compressor System Calculations
- Sizing of Compressor System Components, Sizing of Gas Receiver
- Workshop –Case Studies: Design and Selection of Different Compressor Systems for the Oil and Gas industry, and the Power Generation Industry
- Rotating magnetic field, relationship between electrical frequency and the speed of magnetic field rotation, RMS voltage in a three-phase stator, induced torque in a three-phase machine, winding insulation in ac machines, ac machine power flow and losses
- Induction motor construction, rotor slip, electrical frequency of the rotor, losses and the power flow diagram, induction motor torque-speed characteristics, variation of the torque-speed characteristics, starting induction motors, induction motor starting circuits
- Speed control of induction motors, speed control by changing the line frequency, speed control by changing the line voltage, speed control by changing the rotor resistance, solid-state induction motor drives, motor protection, induction generator, induction generator operating alone, induction motor ratings
- Characteristics of Motors, enclosures and cooling methods, failures in three-phase stator windings, predictive maintenance, motor troubleshooting, diagnostic testing of motors, repair and refurbishment of ac induction motors
- Variable speed (frequency) drives, principles of ac variable speed drives, inverters, insulated gate bipolar transistors (IGBT’s), pulse-width modulated inverters, input power converter (rectifier), output IGBT inverter, magnetic breaking, regeneration, transients, harmonics, power factor and failures, common failure modes, thyristor failures and testing, IGBT switching transients, cabling details for ac drives, motor bearing currents, selection criteria for variable speed drives, maintenance, common failure modes, motor application guidelines
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