Pumps, Valves, Actuators, Motors, and Variable Frequency Drives (1.8 CEUs)

Name: Pumps, Valves, Actuators, Motors, and Variable Frequency Drives (1.8 CEUs)
Price: 1695 CAD
Availability: InStock

Course Code: MEC053_a

Description

This seminar will provide a comprehensive understanding of the various types of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives including piston pumps, plunger pumps, rotary pumps, screw pumps, two- and three-lobe pumps, cam pumps, vane pumps, bellows-type metering pumps, diaphragm pumps, canned motor pumps, centrifugal pumps; linear and rotary valves, control valves; pneumatic, piston, electric, and electrohydraulic actuators; motors and variable frequency drives. This seminar will focus on maximizing the efficiency, reliability, and longevity of this equipment by providing an understanding of the characteristics, selection criteria, common problems and repair techniques, preventive and predictive maintenance.

This seminar is a MUST for anyone who is involved in the selection, applications, or maintenance of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives because it covers how this equipment operates, the latest maintenance techniques, and provides guidelines and rules that ensure the successful operation of this equipment. In addition, this seminar will cover in detail the basic design, operating characteristics, specification, selection criteria, advanced fault detection techniques, critical components and all preventive and predictive maintenance methods in order to increase reliability of the equipment and reduce the operation and maintenance cost.

This seminar will provide the following information for all reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives:

Basic Design
Specification
Selection Criteria
Sizing Calculations
Enclosures and Sealing Arrangements
Codes and Standards
Common Operational Problems
All Diagnostics, Troubleshooting, Testing, and Maintenance

Who Should Attend

Engineers of all disciplines
Managers
Technicians
Maintenance personnel
Other technical individuals

Seminar Outcome

Equipment Operation: Gain a thorough understanding of the operating characteristics of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Diagnostics and Inspection: Learn in detail all the diagnostic techniques and inspections required of critical components of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Testing: Understand thoroughly all the tests required for the various types of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Maintenance and Troubleshooting: Determine all the maintenance and troubleshooting activities required to minimize the downtime and operating cost of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Repair and Refurbishment: Gain a detailed understanding of the various methods used to repair and refurbish reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Efficiency, Reliability, and Longevity: Learn the various methods used to maximize the efficiency, reliability, and longevity of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Sizing: Gain a detailed understanding of all the calculations and sizing techniques used for reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Design Features: Understand all the design features that improve the efficiency and reliability of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Selection: Learn how to select reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives by using the performance characteristics and selection criteria
Equipment Enclosures and Sealing Methods: Learn about the various types of enclosures and sealing arrangements used for reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Commissioning: Understand all the commissioning requirements for reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Codes and Standards: Learn all the codes and standards applicable for reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
Equipment Causes and Modes of Failure: Understand the causes and modes of failure of reciprocating, rotary, and centrifugal pumps, valves, actuators, motors, and variable frequency drives
System Design: Learn all the requirements for designing different types of reciprocating, rotary, and centrifugal pumping systems, valves, actuators, motors, and variable frequency drives

Training Methodology
The instructor relies on a highly interactive training method to enhance the learning process. This method ensures that all the delegates gain a complete understanding of all the topics covered. The training environment is highly stimulating, challenging, and effective because the participants will learn by case studies which will allow them to apply the material taught to their own organization.

Special Features
Each delegate will receive an excerpt, in digital form, of the relevant chapters from the Manual listed below authored by the instructor:

POWER PLANT EQUIPMENT OPERATION AND MAINTENANCE GUIDE” published by McGraw-Hill in 2012 (800 pages)
Practical Manual (300 pages)

Philip Kiameh

Philip Kiameh, M.A.Sc., B.Eng., D.Eng., P.Eng. (Canada) has been a teacher at University of Toronto and Dalhousie University, Canada for more than 24 years. In addition, Prof Kiameh has taught courses and seminars to more than four thousand working engineers and professionals around the world, specifically Europe and North America. Prof Kiameh has been consistently ranked as "Excellent" or "Very Good" by the delegates who attended his seminars and lectures.

Prof Kiameh wrote 5 books for working engineers from which three have been published by McGraw-Hill, New York. Below is a list of the books authored by Prof Kiameh:

Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition, (800 pages), McGraw-Hill, New York, October 2011.
Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003.
Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2012.
Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto, University of Toronto Custom Publishing (1999).
Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto, University of Toronto Custom Publishing (1999).

Prof. Kiameh has received the following awards:

The first "Excellence in Teaching" award offered by the Professional Development Center at University of Toronto (May, 1996).
The "Excellence in Teaching Award" in April 2007 offered by TUV Akademie (TUV Akademie is one of the largest Professional Development centre in world, it is based in Germany and the United Arab Emirates, and provides engineering training to engineers and managers across Europe and the Middle East).
Awarded graduation “With Distinction” from Dalhousie University when completed Bachelor of Engineering degree (1983).
Entrance Scholarship to University of Ottawa (1984).
Natural Science and Engineering Research Counsel (NSERC) scholarship towards graduate studies – Master of Applied Science in Engineering (1984 – 1985).

Prof. Kiameh performed research on power generation equipment with Atomic Energy of Canada Limited at their Chalk River and Whiteshell Nuclear Research Laboratories. He also has more than 30 years of practical engineering experience with Ontario Power Generation (formerly, Ontario Hydro - the largest electric utility in North America).

While working at Ontario Hydro, Prof. Kiameh acted as a Training Manager, Engineering Supervisor, System Responsible Engineer and Design Engineer. During the period of time that Prof Kiameh worked as a Field Engineer and Design Engineer, he was responsible for the operation, maintenance, diagnostics, and testing of gas turbines, steam turbines, generators, motors, transformers, inverters, valves, pumps, compressors, instrumentation and control systems. Further, his responsibilities included designing, engineering, diagnosing equipment problems and recommending solutions to repair deficiencies and improve system performance, supervising engineers, setting up preventive maintenance programs, writing Operating and Design Manuals, and commissioning new equipment.

Later, Prof Kiameh worked as the manager of a section dedicated to providing training for the staff at the power stations. The training provided by Prof Kiameh covered in detail the various equipment and systems used in power stations.

Professor Philip Kiameh was awarded his Bachelor of Engineering Degree "with distinction" from Dalhousie University, Halifax, Nova Scotia, Canada. He also received a Master of Applied Science in Engineering (M.A.Sc.) from the University of Ottawa, Canada. He is also a member of the Association of Professional Engineers in the province of Ontario, Canada.

Day 1 – Pump Categories, and Centrifugal Pumps, Centrifugal Pump Mechanical seals,
Positive Displacement Pumps, Troubleshooting of Pumps, Pump Selection

Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics, Cavitation, and Net positive Suction Head
Maintenance Recommended for Centrifugal Pumps
Vibration Analysis and Predictive Maintenance
Centrifugal Pump Mechanical Seals, Basic Components, Seal balance, Face Pressure, Pressure-Velocity, Power Consumption, Temperature Control
Seal Lubrication/Leakage, Single Inside Pusher Seal, Classification of Seals by Arrangements, Classifications of Seals by Design, Materials of Construction
Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment, Gland Plates and Piping Arrangements
Installation and Troubleshooting of Mechanical Seals
Reciprocating Pumps, Piston Pumps, Plunger Pumps, Rotary Pumps, Screw Pumps, Two- and Three-Lobe Pumps
Cam Pumps, Vane Pumps, Bellows-Type Metering Pumps
Diaphragm Pumps
Canned Motor Pumps, Seal-less Pump Motors
Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
Troubleshooting of Centrifugal Pumps
Troubleshooting of Rotary Pumps
Troubleshooting of Reciprocating Pumps
Water Hammer
Bearings
Used Oil Analysis
Pump Selection
Pumping System Calculations
Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
Vibration Analysis and Predictive Maintenance
Diagnostics of Pumping Systems
Pump Drivers

Day 2 – Intelligent (Smart) Transmitters, Controllers, Sizing and Selection of Control
              Valves, Positioners, and Actuator for Compressible and Non-Compressible
              Fluids, Control Valve Flashing, Cavitation and Noise Control, Control System
              Troubleshooting and Diagnostics

Smart Systems
Intelligent (Smart) Transmitters
Microprocessor-Based Transmitters (Smart Transmitters)
Smart (Intelligent) Pressure Transmitters
Advantages of Intelligent Instrumentation
Comparison Between Intelligent and Non-Intelligent Instrumentation
Stand-Alone Controllers
Self-Tuning, Sequencing, and Networking
HART Protocol
Valve selection
Linear valves
Rotary valves
Valve selection considerations
Valve maintenance
Basics of valve design (seats and seals)
Sealing the valve stem
Leakless valves
Valve materials
Preventing valve material failure
Nonmetallic valves
General categories of control valves
Rangeability, end connections, shutoff capability
Valve sizing
Choked flow
Gas and steam sizing
Sizing and selection of control valves and actuators
Information required to select a control valve
Control valve body materials
Control valve trim material
Pressure-temperature ratings for all control valve materials
Class designation and PN numbers for control valves
Face-to-face dimensions of most types of control valves
Wear and galling resistance of control valve material
Control valve seat leakage classification
Control valve trim material temperature limit
Service temperature limitations for control valve elastomers
Ambient temperature corrosion information for most fluids used in control valves
Control valve elastomer information
Compatibility of elastomer material with control valve fluids
Control valve flow characteristics
Selection of control valve flow characteristic
Control valve sizing
Sizing valves for liquid applications
Detailed calculations for sizing valves liquid applications
Liquid sizing sample problem
Sizing valves for compressible fluids
Compressible fluid sizing sample problem No. 1
Compressible fluid sizing sample problem No. 2
Sizing coefficients for single-ported globe style valve bodies
Sizing coefficients for rotary shaft valves
Actuator sizing
Packing friction
Actuator force calculations
Rotary actuator sizing
Torque equations
Breakout torque
Dynamic torque
Maximum rotation
Non-destructive test procedures
Magnetic Particle (surface examination)
Liquid penetrant (surface) examination
Radiographic (volumetric) examination
Ultrasonic (Volumetric) examination
Cavitation and flashing
Choked flow causes flashing and cavitation
Valve selection for flashing service
Valve selection for cavitation service
Noise prediction
Aerodynamic and hydrodynamic
Noise control
Noise summary
Packing selection
Packing selection guidelines for sliding-stem valves
Packing selection guidelines for rotary valves
Control valve selection process
Control valve cavitation
Control valve noise
Pneumatic actuators
Piston actuators
Electric actuators
Hydraulic actuators
Positioners
Live loading
Diagnostic testing of control loops
Air-operated valves diagnostics
Motors-operated valves diagnostics

Day 3 – Induction Motors, and Maintenance of Motors

Induction motor construction, rotor slip, electrical frequency of the rotor, losses and the power flow diagram, induction motor torque-speed characteristics, variation of the torque-speed characteristics, starting induction motors, induction motor starting circuits
Speed control of induction motors, speed control by changing the line frequency, speed control by changing the line voltage, speed control by changing the rotor resistance, solid-state induction motor drives, motor protection, induction generator, induction generator operating alone, induction motor ratings
Characteristics of Motors, enclosures and cooling methods, failures in three-phase stator windings, predictive maintenance, motor troubleshooting, diagnostic testing of motors, repair and refurbishment of ac induction motors
Power Electronics components, rectifier circuits, filtering rectifier output, pulse circuits, voltage variation by ac phase control, inverters, pulse-width modulation (PWM) inverters
Variable speed (frequency) drives, principles of ac variable speed drives, inverters, insulated gate bipolar transistors (IGBT's), pulse-width modulated inverters, input power converter (rectifier), output IGBT inverter, magnetic breaking, regeneration, transients, harmonics, power factor and failures, common failure modes, thyristor failures and testing, IGBT switching transients, cabling details for ac drives, motor bearing currents, selection criteria for variable speed drives, maintenance, common failure modes, motor application guidelines

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